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Extruded in-house, not bought in

EPE Foam Manufacturer in Delhi NCR

Foamtech converts raw LDPE resin into finished EPE foam on four extrusion lines at Bhiwadi, at the southern end of the NCR industrial belt — about 25 km from IMT Manesar and 48 km from Gurgaon. That is 200 MT a month of genuine manufacturing capacity, sold factory-direct with no trading layer in between.

200 MT
Monthly extrusion output
4
Production lines
0.85–120mm
Thickness range
5
Laminated layers
Buyer's due diligence

Manufacturer or Trader? Three Questions That Settle It

Search “EPE foam manufacturer in Delhi NCR” and most of what you find will be stockists and converters — firms that buy finished foam from extrusion plants, cut it, and resell it. That is a legitimate business, but you pay a margin for it and you are limited to whatever the original plant made. Three questions separate the two:

Capability, not catalogue

What We Can Actually Manufacture

If a specification you need is not listed here, it is worth asking — most of the range is set at the extruder.

Thickness0.85mm – 120mm, single and multi-layer
Density15 – 35 kg/m³ EPE; cross-linked grades on request
Standard sheet size1m × 2m, custom sizes to order
ColoursWhite; pink anti-static (ESD)
ConstructionSingle-layer through to 5-layer laminated
LaminationFoil, HDPE and multi-layer, for moisture and export-grade work
ConversionSheets, rolls, pouches, profiles and die-cut inserts
PrintingCustom EPR printing — logo, handling marks, regulatory text
QualityBatch-level testing for density, tensile strength and dimensional accuracy
MOQ100 kg for EPE foam sheets

Beyond Sheet: In-House Conversion

Extrusion is only half of it. A foam sheet becomes useful packaging once it is laminated, punched, profiled or printed — and every one of those steps happens on our own site rather than at a subcontractor, which is what keeps custom lead times short.

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Multi-layer extrusion & lamination
Up to 5 layers, with foil and HDPE lamination for moisture barriers and export-grade cushioning.
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Hydraulic punching & die-cutting
Precision punch presses for foam inserts, trays, corner sets and intricate OEM geometries.
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In-house R&D and prototyping
Send drawings, CAD or a sample part; a working prototype comes back within 48 hours.
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EPR printing
Logos, handling instructions and regulatory marks printed directly onto foam and film.
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On-site QC laboratory
Every batch tested for density, tensile strength, bubble retention and dimensional accuracy.
CFC-free & RoHS compliant
No CFC or HCFC blowing agents; products are fully recyclable and cleared for electronics and export markets.
Logistics

Reaching the NCR Manufacturing Belt

Bhiwadi sits at the southern end of the NCR industrial belt on NH-48, with the Kundli–Manesar–Palwal (Western Peripheral) Expressway linking it to Manesar, Kundli and Palwal without entering Delhi traffic. IMT Manesar is roughly 25 km away and Gurgaon about 48 km. Standard sizes dispatch same-day; most NCR destinations are a next-business-day delivery.

Who We Manufacture For

Foamtech has been extruding protective packaging for 18 years. We are the official protective packaging designer for the world’s largest two-wheeler manufacturers, and have designed packaging for Harley-Davidson. That work sets the discipline the rest of the plant runs to: engineered to drawing, zero-defect expectations, and prototypes turned around in days.

Send Us a Specification, Not Just an Enquiry

Give us the density, thickness and volume you need — or the part you are trying to protect — and you will have a factory-direct quote within 2 business hours.

Frequently Asked Questions

A manufacturer. We extrude EPE foam from raw LDPE resin on four production lines at our own plant in Bhiwadi, at roughly 200 MT per month, and convert it in-house into sheets, pouches, profiles and die-cut inserts. Nothing is bought in finished and rebadged.

15 to 35 kg/m³ as standard, with cross-linked grades available on request. Density is set at the extruder, which is why converters and stockists generally cannot offer a choice here — they can only cut what they were sold.

Yes. We run multi-layer extrusion and in-house lamination up to five layers, including foil and HDPE lamination for moisture barriers and export-grade cushioning.

Yes. Pink anti-static EPE is produced across the full density range, in sheets, pouches and die-cut inserts, for PCBs, displays, sensors and other static-sensitive assemblies.

MOQ is 100 kg for EPE foam sheets. Standard sizes dispatch same-day. Custom die-cut or engineered work runs 48 to 72 hours in production before dispatch, and a prototype from your drawings is typically ready within 48 hours.

Across the belt — Gurgaon, Manesar, Delhi, Faridabad, Noida, Greater Noida, Ghaziabad and Sonepat, plus Bhiwadi, Bawal, Khushkhera and Neemrana on the Rajasthan side. Standard sizes are usually a next-business-day delivery, and we ship pan-India in 2 to 5 days.