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EPE Foam Fitments & Die-Cut Inserts

A fitment is foam shaped to the part: a cavity, a cradle or a tray that holds a component still so it cannot rub, knock or shift in transit. We design fitments from your drawing, sample or dimensions, cut them on our own hydraulic punch presses with CNC-made dies, and supply them in volume from our plant in Bhiwadi.

±1 mm
Insert precision
48 hrs
Prototype from your drawing
15–35
kg/m³ density range
In-house
Dies and punching
What a fitment does

Why Parts Need a Fitment, Not Just Foam

Wrapping a part in foam stops some damage. A fitment stops the movement that causes most of it. When every part sits in its own cavity, nothing touches anything else, the load is spread over the foam instead of a corner, and the pack count is fixed, so the line or the warehouse knows exactly how many parts each layer holds.

That is why fitments are standard for painted panels, machined parts, lamps, instrument clusters and any component that fails inspection for a mark rather than a break.

How we make them

From Your Part to a Production Fitment

  1. Day 0: you send a sample, a drawing or dimensions, and tell us how the part travels.
  2. Day 1–2: our design team lays out the cavities and cuts a prototype.
  3. Day 3–5: you test it; we refine the cavity fit, density and cushioning.
  4. Week 2: a pilot batch on production tooling, with quality sign-off.
  5. Ongoing: scheduled production with fixed pack counts.

Cutting is done by hydraulic punching with CNC-made dies, all in our own plant. The result is very close to CNC-cut foam, with the speed and repeatability of punching for volume orders. Thicker fitments are built up by laminating layers, up to 120 mm.

Materials

Choosing the Foam

OptionWhen to use it
White EPE, 15–25 kg/m³Light parts, surface protection, interleaving
White EPE, 25–35 kg/m³Heavier parts and load-bearing cradles
Pink anti-static EPEElectronic assemblies: clusters, ECUs, sensors, boards
Laminated EPE (up to 5 layers)Deep cavities and thick blocks
EPE + bubble laminate (4-layer)Extra dust protection and cushioning on surfaces
Foil or HDPE laminateMoisture-barrier and export packs
Where fitments are used

Typical Fitment Jobs

Related Pages

Frequently Asked Questions

In practice they mean the same thing: foam cut to the shape of a part so it is held in place. "Fitment" is the usual term in Indian automotive and industrial packaging.

We cut by hydraulic punching, using dies that are made on CNC. That gives a finish very close to CNC cutting, and is faster and more consistent for volume orders.

Inserts are cut to ±1 mm. We confirm fit on a prototype before production, so cavities are adjusted to your actual part, not just the drawing.

Within 48 hours of receiving a sample, a drawing or dimensions.

Yes. We design inserts and trays that fit returnable bins and crates where your customer uses them.

Get In Touch

Request a Quote

Tell us the product, size and quantity you need. For custom fitments, attach a drawing or a photo of the part. Our team replies within 2 business hours.

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