Two-wheeler parts are sold on their finish. A fuel tank, a side panel or a chrome silencer that arrives with a scuff is a rejected part, however well it works. We are the official packaging designer for the world's largest two-wheeler manufacturers, and design EPE fitments, sleeves and trays that keep those surfaces untouched from supplier to assembly line.
| Part | What goes wrong | What we use |
|---|---|---|
| Fuel tanks, side panels, fairings | Paint scuffs and rub marks | Die-cut cradles; EPE sleeves and pouches |
| Silencers and chrome parts | Scratches on plated surfaces | Soft EPE sleeves; EPE + bubble laminate |
| Headlamps, tail lamps, mirrors | Scratched lenses; broken mountings | Cavity fitments holding each unit off hard surfaces |
| Instrument clusters, switches, ECUs | Scratches; static damage | Pink anti-static trays |
| Engine and transmission parts | Damage to machined faces | High-density EPE separators |
| Wheels and rims | Edge and rim damage | EPE edge profiles |
Parts travel two ways. Line-side supply from component makers to the assembly plant needs fixed pack counts, quick unpacking and often returnable packaging. Spare parts going to dealers travel further, get handled more, and are packed one at a time. We design for both: multi-part trays and returnable-ready inserts for the line, and individual pouches and fitted packs for the spare-parts network.
Our Bhiwadi plant sits in the middle of north India's two-wheeler cluster. See our pages for Bawal and Dharuhera, Manesar, Gurgaon, Neemrana and Khushkhera.
Yes. We are the official packaging designer for the world's largest two-wheeler manufacturers, and also supply their component makers.
Yes. We design die-cut cradles and soft EPE sleeves so painted surfaces touch only foam, never another part or the carton.
Yes. We make multi-part trays for the assembly line and individual fitted packs and pouches for spare parts sent to dealers.
Foam sets are validated by drop and vibration testing before series supply.
A prototype within 48 hours of receiving your drawing or a sample part.
Tell us the product, size and quantity you need. For custom fitments, attach a drawing or a photo of the part. Our team replies within 2 business hours.